Electroplated Magnetic Film for Read-Write Applications

ABSTRACT

A process is described for the fabrication, through electrodeposition, of Fe x Co y Ni z  (x=60-71, y=25-35, z=0-5) films that have, in their as-deposited form, a saturation magnetization of at least 24 kG and a coercivity of less than 0.3 Oe. A key feature is the addition of aryl sulfinates to the plating bath along with a suitable seed layer.

This is a divisional application of U.S. patent application Ser. No. 11/431,261, filed on May 10, 2006, which is herein incorporated by reference in its entirety, and assigned to a common assignee.

FIELD OF THE DISCLOSED PROCESS

The disclosed process relates to the general field of magnetic read-write heads with particular reference to film preparation and, more specifically, to electroplated magnetic films.

BACKGROUND OF THE DISCLOSED PROCESS

Magnetic read-write heads are commonly fabricated as a single integrated unit. Generally, the read head portion is laid down first. It includes a magnetically free layer whose orientation influences the electrical resistance of the device through spin polarization introduced in either a copper spacer due to the GMR effect (Giant Magneto resistance) or in a very thin insulating layer due to the TMR effect (Tunneling Magnetic Redsistance).

Because it comprises a series of ultra-thin layers, the read head portion has to be formed through use of vacuum technology. The writer portion of the device, however, comprises layers that are relatively thick by vacuum standards. Because of this, electro-deposition offers, in principle, an attractive alternative for the formation of the write head. However, magnetic thin films, as formed according to state of the art electrodeposition methodologies, do not always have, in their as-deposited forms, the magnetic properties necessary for optimum performance

More specifically, films of CoFe or CoNiFe electrodeposited according to the practices of the prior and current art, have been made with either low coercivity or high magnetic saturation but not with both properties in same film. This situation can be remedied to some extend by subjecting the electrodeposited film to a magnetic thermal anneal (typically about 60 minutes at a temperature of at least 200% C in a magnetic field, along the easy axis, of at least 200 Oe). This heat treatment, while effective in terms of improving the magnetic properties, has the unfortunate side effect of destabilizing the read head that is already there.

Thus, there exists a need for a method of forming, through electrodeposition, a film that has the desired magnetic properties in its as-deposited form. i.e does not require a post deposition anneal in order to meet its specifications.

A routine search of the prior art was performed with the following references of interest being found:

U.S. Pat. No. 2,654,703 (Brown) teaches using aryl sufinates in the electrodeposition of bright Ni, Co, and their alloys. U.S. Pat. No. 3,969,399 (Passal) describes adding hydroxy-sulfinate to a plating bath to plate at least one of Ni and Co. U.S. Pat. Nos. 4,014,759 and 4,053,373 (McMullen et al) disclose aromatic sulfinate and aldehyde or dialdehyde used in iron-containing baths to improve plating of alloys of Fe, Ni, Co.

U.S. Pat. No. 6,801,392 (Kawasaki et al) shows a plating bath for FeNi including a sulfate as a surfacant. U.S. Patent Application 2004/0051999 (Yazawa et al) shows controlled composition of a plating bath to form a soft magnetic film. No sulfinate is disclosed.

U.S. Patent Application 2006/0029741 (Hattori et al) describes a sulfinate used as a surfacant in making a magnetic particle-coated material. U.S. Patent Application 2003/0209295 (Cooper et al) teaches electroplating a CoFe film using an aromatic sulfinic acid or a salt thereof. Benzenesulfinic acid is preferred. The electroplating may be performed on a Ru substrate.

SUMMARY OF THE DISCLOSED PROCESS

It has been an object of at least one embodiment of the disclosed process to provide, through electrodeposition, a magnetic film having, as deposited, both low coercivity and high saturation magnetization.

Another object of at least one embodiment of the present disclosed process has been for said magnetic film to have high corrosion resistance.

Still another object of at least one embodiment of the present disclosed process has been for said film to have low internal stress.

A further object of at least one embodiment of the present disclosed process has been to provide a plating solution and process for depositing said magnetic film.

These objects have been achieved by providing a plating bath that comprises, in solution, all elements that are to be present in said layer, then adding to this plating solution aryl sulfinates in a concentration range of from about 0.05 to 0.3 g/L The resulting films have, as-deposited, a saturation magnetization of at least 24 kG together with a coercivity less than 0.3 Oe.

These films can thus be used for the formation of the write portion of an integrated read-write head. Since the films possess the necessary magnetic characteristics (low coercivity and high saturation magnetization) in their as-deposited form, there is no need for a subsequent magnetic anneal, which would subject the read portion of the device to possible degradation.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic illustration of an integrated read-write head incorporating films deposited according to the teachings of the disclosed process.

FIGS. 2 a and 2 b compare B-H loops for films plated from the invented plating bath with films plated from a prior art bath (i.e without added aryl sulfinate).

FIGS. 3 a-3 d compare B-H loops for Fe_(x)Co_(y)Ni_(z) films plated on different seed layers.

FIG. 4 shows anodic polarization curves for FeCoNi and FeCo films measured from NaCl solutions.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

For high recording density, materials with high saturation magnetization, and low coercivity are required. However, materials with high saturation magnetization (greater than 23 kG) usually have a relatively large coercivity as well as poor corrosion resistance, which will limit their application. In the disclosed process, we disclose a new method to overcome these problems by electrodepositing Fe_(x)Co_(y)Ni_(z) films (x=60-71, y=25-35, z=0-5), using an optimized plating bath and a seed layer.

A key feature of the present disclosed process is the addition of organic sulfinates to the plating bath which results in the production of Fe—Co—Ni films having both low coercivity and high saturation magnetization. By choosing the appropriate seed layer (i.e. Ru), the magnetic softness can be further improved (coercivity less than 0.3 Oe).

Although Aryl sulfinates have previously been reported for the electrodeposition of bright Ni, Co, and NiCo alloys to help to refine grain size, they have not been used as a means for controlling the magnetic properties of electrodeposited films.

Of particular importance is that write heads that incorporate such films (i.e. those fabricated according to the teachings of the present disclosed process) do not need to undergo a subsequent high temperature anneal. For a magnetic head, including both a TMJ (tunneling magnetic junction) reader and a write head, the elimination of a later high temperature anneal makes the TMJ reader more stable.

Additionally, the present disclosed process discloses how the addition of a small amount of Ni (<5 atomic %) to a FeCo film improves its corrosion resistance also resulting in films that exhibit unusually low internal stress.

As noted earlier, the present disclosed process is well suited for the formation of the write portion of an integrated read-write head assembly. The latter is schematically illustrated in FIG. 1 which shows read head 11 situated below upper magnetic shield layer 12. Formation of the write head begins with the electrodeposition over upper magnetic shield 12 of first layer of magnetic material 13 which has, as deposited, a saturation magnetization of at least 24 kG and a coercivity less than 0.3 Oe.

Next, magnetizing coil 14 is formed over layer 13 followed by the electrodeposition of second layer of magnetic material 15 over both first layer 13 and coil 14. As before, layer 15 has, as deposited, a saturation magnetization of at least 24 kG and a coercivity less than 0.3 Oe. Layers 13 and 15 are magnetically connected at first end 16 and magnetically separated at the opposite end by write gap 17. The process concludes with the formation of additional magnetic shield layer 18 over layer 15. Thus, formation of the magnetic write head has been completed without subjecting the TMJ read head to a heat treatment.

The composition of the solution used to deposit the films described above is as follows:

NiSO₄•6H₂O 0-70 g/L FeSO₄•7H₂O 25-120 g/L CoSO₄•6H₂O 10-60 g/L H₃BO₃ 20-30 g/L NaCl 0.5-30 g/L Surfactant 0-0.15 g/L Aryl sulfinates 0.05-0.3 g/L pH 2-3

The deposition conditions are as follows:

Forward Peak Current Density 5-30 mA/cm² Reverse Peak current density 0-10 mA/cm² Forward ON time 5-100 ms Reverse ON time 0-30 ms Bath Temperature 10-25% C. Anode Ni or Co

Results

FIGS. 2 a and 2 b compare B-H loops for films plated from the invented plating bath (i.e with added aryl sulfinate) (FIG. 2 a) with films plated from a conventional bath (i.e without added aryl sulfinate) (FIG. 2 b). As can be seen, the soft magnetic properties were greatly improved by the addition of aryl sulfinates.

Seed layers can affect film nucleation and growth which, in turn, will affect film properties. FIGS. 3 a through 3d compare B-H loops for Fe_(x)Co_(y)Ni_(z) (x=60-71, y=25-35, z=C5) films plated on different seed layers. The plating conditions for all four films were the same, with the seed layer varying as follows: 3a CoFeN, 3b Cu, 3c NiFe, and 3d Ru. As can be seen, films plated on a Ru seed layer had an almost closed hard axis loop and had a hard axis coercivity less than 0.3 Oe, which makes this film a good candidate for the fabrication of a write head for high density magnetic recording.

The addition of a small amount of Ni (less than 5 atomic %) to Fe-Co films can improve the anti-corrosion properties. FIG. 4 shows anodic polarization curves for FeCoNi films (curve 41) and FeCo films (curve 42) measured from NaCl solutions. The corrosion potential for FeCoNi film is higher than for FeCo film, and the FeCoN anodic current density is much lower than for FeCo film at the same potential. These results indicate that the corrosion resistance of FeCoNi films in NaCl solutions is better than that of FeCo films. 

1. A process for the formation of a magnetic write head that is fully integrated with a magnetic read head that includes a TMJ, comprising: forming said read head, including an upper magnetic shield layer; electrodepositing over said upper magnetic shield a first layer of magnetic material having, as deposited, a saturation magnetization of at least 24kG and a coercivity less than 0.3 Oe; forming a magnetizing coil over said first layer; electrodepositing over said first layer a second layer of magnetic material having, as deposited, a saturation magnetization of at least 24 kG and a coercivity less than 0.3 Oe, said first and second layers being magnetically connected at a first end and magnetically separated at a second, opposing, end; and forming an additional magnetic shield layer over said second layer, thereby completing formation of said magnetic write head without ever subjecting said TMJ read head to a heat treatment.
 2. The process recited in claim 1 wherein the steps of electrodepositing said first and second magnetic layers further comprise: providing a plating bath comprising: NiSO₄•6H₂O 0-70 g/L FeSO₄•7H₂O 25-120 g/L CoSO₄•6H₂O 10-60 g/L H₃BO₃ 20-30 g/L NaCl 0.5-30 g/L surfactant 0-0.15 g/L, and Aryl sulfinates 0.05-0.3 g/L;

adjusting said plating bath to have a pH in the range of about 2 to 3; providing an anode selected from the group consisting of Ni and Co; and depositing said layers from said plating bath through the application of asymmetric A.C. under conditions that further comprise: a Forward Peak Current Density between about 5 and 30 mA/cm², a Reverse Peak current density of up to about 10 mA/cm², a Forward ON time in the range of from about 5 to 100 ms, a Reverse ON time of up to about 30 ms, and a bath temperature in the range of about 10 to 25% C.
 3. The process recited in claim 1 wherein said first and second magnetic layers are deposited on a seed layer of ruthenium.
 4. The process recited in claim 1 wherein each of said layers of magnetic material has high corrosion resistance, as characterized by a corrosion potential of about −0.18V and an anodic current density of about 10⁻⁵ A/cm² at −0.05 volts, in a solution of sodium chloride
 5. The process recited in claim 1 wherein each of said layers of magnetic material has an internal stress no greater than about 250 MPa. 